Sea-doo Speedster 5894 Specifications

219 100 0571996SHOP MANUALSUPPLEMENTR

Section 04 ENGINESub-Section 06 (ENGINE LEAK TEST)04-06-6– Cylinder base– Crankcase halves (joint)– Crankcase caps for counterbalancing shaft of787 en

Section 04 ENGINESub-Section 06 (ENGINE LEAK TEST)04-06-7587, 657 AND 717 ENGINES1. Hose with reducer and nipple787 ENGINE1. Block this hose with a pi

Section 04 ENGINESub-Section 06 (ENGINE LEAK TEST)04-06-8ENGINE LEAK DIAGNOSTIC FLOW CHARTPRESSURIZE ENGINEIS ENGINE LEAKING?CHECK ALL JOINTED SURFACE

Section 08 ELECTRICALSub-Section 03 (IGNITION SYSTEM TESTING PROCEDURE, 787 ENGINE)08-03-1IGNITION SYSTEM TESTING PROCEDURE, 787 ENGINEGENERALNOTE : R

Section 08 ELECTRICALSub-Section 03 (IGNITION SYSTEM TESTING PROCEDURE, 787 ENGINE)08-03-2Trigger CoilSTATIC TEST: CONTINUITY1. Disconnect the stator/

Section 08 ELECTRICALSub-Section 03 (IGNITION SYSTEM TESTING PROCEDURE, 787 ENGINE)08-03-3Ignition CoilSTATIC TEST: CONTINUITYPrimary Winding1. Remove

Section 08 ELECTRICALSub-Section 03 (IGNITION SYSTEM TESTING PROCEDURE, 787 ENGINE)08-03-4Testing with the KOWA ignition coil tester1. With ignition c

Section 08 ELECTRICALSub-Section 03 (IGNITION SYSTEM TESTING PROCEDURE, 787 ENGINE)08-03-53. From this point, rotate flywheel clockwise(when facing it

Section 08 ELECTRICALSub-Section 03 (IGNITION SYSTEM TESTING PROCEDURE, 787 ENGINE)08-03-6Examples:a. You found the flywheel mark advanced. Youmust re

Section 08 ELECTRICALSub-Section 03 (IGNITION SYSTEM TESTING PROCEDURE, 787 ENGINE)08-03-710. Press 8 to choose Save + Quit (even if itemno. 8 is not

Legal deposit:National Library of QuebecNational Library of CanadaAll rights reserved. No parts of this manual may bereproduced in any form without th

Section 08 ELECTRICALSub-Section 06 (MPEM (MULTI-PURPOSE ELECTRONIC MODULE))08-06-1MPEM (multi-purpose electronic module)NOTE:The following section

Section 08ELECTRICALSub-Section 06 (MPEM (MULTI-PURPOSE ELECTRONIC MODULE))08-06-2RPM LimiterIt has 4 functions:•Keeps high voltage away from safety

Section 08 ELECTRICALSub-Section 06 (MPEM (MULTI-PURPOSE ELECTRONIC MODULE))08-06-3If the DESS system is not working, you can checkthe DESS wire as

Section 08ELECTRICALSub-Section 06(MPEM (MULTI-PURPOSE ELECTRONIC MODULE))08-06-4RPM LimiterAll Models Except ChallengerIf maximum engine’s speed is n

Section 08 ELECTRICALSub-Section 06(MPEM (MULTI-PURPOSE ELECTRONIC MODULE))08-06-5Switches can be checked using an ohmmeter.When switch is activated,

Section 08 ELECTRICALSub-Section 09 (INSTRUMENTS AND ACCESSORIES)08-09-1INSTRUMENTS AND ACCESSORIESWater SensorBefore beginning to check automatic pum

Section 08 ELECTRICALSub-Section 10 (WIRING DIAGRAMS)08-10-1WIRING DIAGRAMSHOW TO USE THE TABLES WITHTHE SCHEMATIC DIAGRAMSThe following refer to the

MAIN WIRING HARNESS CONNECTIONS FOR SPEEDSTERSEQWIREIDENTIFICATIONWIRE COLORCIRCUITCONNECTORWIRE POSITIONIN CONNECTORCONNECTORWIRE POSITIONIN CONNECTO

MAIN WIRING HARNESS CONNECTIONS FOR SPEEDSTERSEQWIREIDENTIFICATIONWIRE COLORCIRCUITCONNECTORWIRE POSITIONIN CONNECTORCONNECTORWIRE POSITIONIN CONNECTO

SPEEDSTER 5894MAIN WIRING HARNESS CONNECTIONS FOR SPORTSTERSEQWIREIDENTIFICATIONWIRE COLORCIRCUITCONNECTORWIRE POSITIONIN CONNECTORCONNECTORWIRE POSIT

ISECTION SUB-SECTION PAGESAFETY NOTICE ...

Section 08 ELECTRICAL — Sub-Section 10 (WIRING DIAGRAMS)08_10b.fm5 Page 2 Saturday, October 18, 1997 8:56 AM

Section 08 ELECTRICAL — Sub-Section 10 (WIRING DIAGRAMS)08_10b.fm5 Page 2 Saturday, October 18, 1997 8:56 AM

SPEEDSTER 5894MAIN WIRING HARNESS CONNECTIONS FOR SPORTSTERSEQWIREIDENTIFICATIONWIRE COLORCIRCUITCONNECTORWIRE POSITIONIN CONNECTORCONNECTORWIRE POSIT

SPEEDSTER 5894MAIN WIRING HARNESS CONNECTIONS FOR SPORTSTERSEQWIREIDENTIFICATIONWIRE COLORCIRCUITCONNECTORWIRE POSITIONIN CONNECTORCONNECTORWIRE POSIT

SPORTSTER 5895MAIN WIRING HARNESS CONNECTIONS FOR CHALLENGERSEQWIREIDENTIFICATIONWIRE COLORCIRCUITCONNECTORWIRE POSITIONIN CONNECTORCONNECTORWIRE POSI

Section 08 ELECTRICAL — Sub-Section 10 (WIRING DIAGRAMS)08_10b.fm5 Page 4 Saturday, October 18, 1997 8:56 AM

Section 08 ELECTRICAL — Sub-Section 10 (WIRING DIAGRAMS)08_10b.fm5 Page 4 Saturday, October 18, 1997 8:56 AM

SPORTSTER 5895MAIN WIRING HARNESS CONNECTIONS FOR CHALLENGERSEQWIREIDENTIFICATIONWIRE COLORCIRCUITCONNECTORWIRE POSITIONIN CONNECTORCONNECTORWIRE POSI

SPORTSTER 5895MAIN WIRING HARNESS CONNECTIONS FOR CHALLENGERSEQWIREIDENTIFICATIONWIRE COLORCIRCUITCONNECTORWIRE POSITIONIN CONNECTORCONNECTORWIRE POSI

CHALLENGER 589608_10b.fm5 Page 7 Saturday, October 18, 1997 8:56 AM

IISAFETY NOTICEThis manual was primarily published to be used by jet boat technicians trained by the manufacturer whoare already familiar with all ser

Section 08 ELECTRICAL — Sub-Section 10 (WIRING DIAGRAMS)08_10b.fm5 Page 6 Saturday, October 18, 1997 8:56 AM

Section 08 ELECTRICAL — Sub-Section 10 (WIRING DIAGRAMS)08_10b.fm5 Page 6 Saturday, October 18, 1997 8:56 AM

Section 09 PROPULSION AND DRIVE SYSTEMSSub-Section 01 (PROPULSION AND DRIVE SYSTEMS)09-01-1PROPULSION AND DRIVE SYSTEMSRIDE SHOE REMOVALAll ModelsTo p

Section 09 PROPULSION AND DRIVE SYSTEMSSub-Section 01 (PROPULSION AND DRIVE SYSTEMS)09-01-2Using a pry bar, apply a slight downward pressurein order f

Section 09 PROPULSION AND DRIVE SYSTEMSSub-Section 01 (PROPULSION AND DRIVE SYSTEMS)09-01-3REAR VIEWInstall ride shoe on hull within 3-4 minutes after

Section 09 PROPULSION AND DRIVE SYSTEMSSub-Section 01 (PROPULSION AND DRIVE SYSTEMS)09-01-41. ClampPull floating seal toward stern (rear) of boat.Chal

Section 09 PROPULSION AND DRIVE SYSTEMSSub-Section 01 (PROPULSION AND DRIVE SYSTEMS)09-01-5Remove VTS cable (note cable routing). Ensure tounscrew thr

Section 09 PROPULSION AND DRIVE SYSTEMSSub-Section 01 (PROPULSION AND DRIVE SYSTEMS)09-01-6Remove ride shoe as follows;Tools Required– Bottle jack– 2

Section 09 PROPULSION AND DRIVE SYSTEMSSub-Section 01 (PROPULSION AND DRIVE SYSTEMS)09-01-7NOTE:It may take anywhere from 15 to 30minutes for the ride

Section 09 PROPULSION AND DRIVE SYSTEMSSub-Section 01 (PROPULSION AND DRIVE SYSTEMS)09-01-8Apply paint to any unpainted/scraped surfaces us-ing PPG pa

Section 04 ENGINESub-Section 06 (ENGINE LEAK TEST)04-06-1ENGINE LEAK TEST1. Pressure Gauge2. Intake Plate (Punched No. 3) (2)3. Exhaust Plate for 787

Section 09 PROPULSION AND DRIVE SYSTEMSSub-Section 01 (PROPULSION AND DRIVE SYSTEMS)09-01-9Install spacer on ride shoe (side coated with Ultra-Black a

Section 09 PROPULSION AND DRIVE SYSTEMSSub-Section 01 (PROPULSION AND DRIVE SYSTEMS)09-01-10From Stern (Rear) of Boat:Install reverse cable.Insert VTS

Section 04 ENGINESub-Section 06 (ENGINE LEAK TEST)04-06-2GENERALThe Sea-Doo leak test kit provides the means andprocedures to test all engines. On mul

Section 04 ENGINESub-Section 06 (ENGINE LEAK TEST)04-06-3587 ENGINE1. Hose with clamps. Plug end with a screw587 ENGINE1. Plug exhaust manifold drain

Section 04 ENGINESub-Section 06 (ENGINE LEAK TEST)04-06-4717 ENGINE1. Loop hose and use clamps2. Use 2 washers on exhaust plate here3. Hose with adapt

Section 04 ENGINESub-Section 06 (ENGINE LEAK TEST)04-06-5587 ENGINE1. Intake plate2. Plug impulse hose with a pincher3. Exhaust plate657 ENGINE1. Inta